ASTM A249 TP304 Welded Heat Exchanger Tube

ASTM A249 TP304 Welded Heat Exchanger Tube

Standard:ASTM A249 / ASME SA249
UNS Number:S30400
Steel Type:Austenitic Stainless Steel
Surface Finish:BA (Bright Annealed), AP (Annealed & Pickled), 2B
Outside Diameter (OD):6.35–76.20 mm
Wall Thickness:0.5–3.0 mm
Length:Up to 18 m or U-Bent; 3 m, 6 m, 12 m, or Customized
Tube Type:Straight Tube / U-Bend Tube
Weld Type:Longitudinal TIG Welded
Tube Ends:Plain End, Deburred
Material Certificate:EN 10204 3.1 / 3.2
Packing:Plastic Caps, Woven Bags, Wooden Cases, Export Seaworthy Packing

What is the difference between ASTM A249 and ASTM A269?

ASTM A249 TP304 welded tubing is an austenitic stainless steel product specifically manufactured for applications involving boilers, superheaters, heat exchangers, and condensers. Unlike general-purpose tubing (ASTM A269), the A249 standard imposes stricter testing requirements for pressure-retaining components; these include mandatory flattening, flaring, and hydrostatic tests performed on every single tube.

 

ASTM A249 TP304 Stainless Steel Welded Tube Supplier

ASTM A249 TP304 stainless steel tubing contains 18%–20% chromium and 8%–11% nickel, offering excellent oxidation resistance and resistance to mild chemical corrosion; however, it is susceptible to chloride stress corrosion cracking in environments exceeding 140°F (60°C). It is typically produced with an outside diameter (OD) ranging from 1/8 inch (3.18 mm) to 5 inches (127 mm) and a wall thickness ranging from 0.015 to 0.320 inches (0.4 to 8.1 mm).

ASTM A249 TP304 BA Stainless Steel Welded Tube
ASTM A249 TP304 BA Stainless Steel Welded Tube
TP304 Heat Exchanger Tube
TP304 Heat Exchanger Tube

The ASTM A249 TP304 welded stainless steel tubing we supply is manufactured using welding processes (typically ERW or TIG). Compared to seamless tubing, it offers tighter wall thickness tolerances and greater cost-effectiveness, making it the preferred choice for large heat exchanger tube bundles. Furthermore, the tubing undergoes solution annealing at 1040–1100°C after welding to relieve welding stresses and restore the uniformity of the austenitic microstructure. It exhibits excellent high-temperature oxidation resistance, making it suitable for continuous service temperatures up to 1650°F (900°C) and intermittent service temperatures up to 1900°F (1040°C).

 

ASTM A249 Stainless Steel Tubes Specifications

ASTM A249 TP304 Stainless Steel Welded Tube Equivalent Grades

JIS ASTM UNS ISO DIN EN/DIN W-Nr. EN GOST BS EN/BS
SUS 304 304 S30400 X5CrNi 18-10 X5CrNi 18-10
(X5CrNi 18-9)
1.4301 X5CrNi 18-10 08Х18Н10 304S15

 

ASTM A249 TP304 Stainless Steel Welded Tube Chemical Composition

Grade C Si Mn Cr Ni S P Fe
TP304 0,08 1,0 2 18 – 20 8 – 11 0,03 0,045 Bal.

 

ASTM A249 TP304 Stainless Steel Welded Tube Mechanical Properties

Heat treatment/ condition Tensile Strength
Mpa
Yield Point
σs
Mpa
Elongation
δ
%
HBW
Solutioning Temperature 1040℃ ≥515 ≥205 ≥35 HRB
≤90


Dimensional Tolerences

Size OD Nominal Wall Outside Diameter Length Wall
1/2" (12.7) 0.065" (1.65)/0.049" (1.25) +/-0.005 (0.13) +1/8" (3.18) - 0 +/-10.0%
3/4" (19.1) 0.065" (1.65)/0.049" (1.25) +/-0.005 (0.13) +1/8" (3.18) - 0 +/-10.0%
1" (25.4) 0.065" (1.65)/0.049" (1.25) +/-0.005 (0.13) +1/8" (3.18) - 0 +/-10.0%
1-1/2" (38.1) 0.065" (1.65)/0.049" (1.25) +/-0.008" (0.20) +1/8" (3.18) - 0 +/-10.0%
2" (50.8) 0.065" (1.65)/0.049" (1.25) +/-0.008" (0.20) +1/8" (3.18) - 0 +/-10.0%
2-1/2" (63.5) 0.065" (1.65) +/-0.010" (0.25) +1/8" (3.18) - 0 +/-10.0%
3" (76.2) 0.065" (1.65) +/-0.010" (0.25) +1/8" (3.18) - 0 +/-10.0%
4" (101.6) 0.083" (2.11) +/-0.015" (0.38) +1/8" (3.18) - 0 +/-10.0%
6" (152.4) 0.083" (2.11) +/-0.030" (0.76) +1" (25.4) - 0 +/-10.0%
6" (152.4) 0.109" (2.77) +/-0.030" (0.76) +1" (25.4) - 0 +/-10.0%
8" (203.2) 0.109" (2.77) +0.061" (1.55)/-0.031" (0.79) +1" (25.4) - 0 +/-10.0%

 

What is the difference between ASTM A249 tp304 and TP316?

The difference lies in their chemical composition and corrosion resistance. ASTM A249 TP304 is a standard 18-8 chromium-nickel steel, making it highly versatile and cost-effective. TP316 contains 2% to 3% molybdenum, dramatically improving its resistance to pitting, chlorides, and high-temperature environments.

 

Common Applications

Boilers and Pressure Vessels
Heat Exchangers and Condensers
Petroleum Refineries and Chemical Processing Plants
Power Generation (Superheaters and Reheaters)

 

Could you please provide details regarding the project requirements so that I can offer the most suitable recommendations? For example: What are the specific dimensions (outer diameter, wall thickness, length) you require? What type of fluid or gas will be conveyed through the pipe? Do you need standard straight pipes or a U-bend configuration?

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Every ASTM A249 TP304 Welded Heat Exchanger Tube is supplied with a complete documentation package, including EN 10204 3.1 Material Test Certificate (3.2 available upon request), chemical composition report, mechanical property test report, dimensional inspection report, hydrostatic or eddy current test report, and full traceability records.

 EN 10204 3.1 Material Test

Lead Time

Lead times depend on specifications, quantities, and whether additional post-processing (such as U-bending or special polishing) is required.
Lead time: 3–7 days – Applicable to standard specifications (e.g., OD 19.05mm, 25.4mm, 38.1mm; wall thickness 1.65mm, 2.11mm, etc.). Primarily involves packaging and final pre-shipment inspection.
Standard Production: Lead time: 25–40 days
Special Processing: Lead time: 45–60 days
If U-bending is involved: Additional time is required for bending, stress-relief annealing, and specialized airtightness testing.

 

Quality Inspection 

Required TestsBecause these tubes operate in high-pressure and elevated-temperature environments, the specification requires rigorous quality assurance:Hydrostatic or non-destructive electric (Eddy current) testing to verify leak tightness.Mechanical tests, including flattening, flaring, and flange tests, to ensure the structural integrity of the weld.

100%  Hydrostatic Test

100% Hydrostatic Test
100% Eddy Current Test (ET)
100% Eddy Current Test (ET)
SS 304 pipe PMI
SS 304 pipe PMI
Flattening test
Flattening test
Flaring test
Flaring test
Quality Inspection
Quality Inspection

 

Standard packaging

Each ASTM A249 TP304 stainless steel condenser and heat exchanger tube is fitted with protective plastic end caps to prevent contamination and mechanical damage during transit. The tubes are wrapped in a waterproof, moisture-resistant film and securely strapped with steel bands before being packed into sturdy fumigated wooden crates or export-grade plywood boxes to ensure optimal protection. Each package is clearly marked with the heat number, dimensions, specifications, quantity, and purchase order details to ensure full traceability.

Standard Packaging
Standard Packaging
Standard Packaging
 

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